} ONAN and KNAN Transformer-Varelen Electric
Varelen Electric

What is the difference between ONAN and KNAN transformer?

2024-01-03

FR3 liquid oil

The cooling ways of the oil immersed transformers depend on the fire point of the oil being used in the transformer. Mineral oils are symbolized with "O" since their fire point is below 300°C. Non-mineral oils such as silicone oil, Synthetic Esterand Natural Ester (vegetable oils) are designated with "K" since their fire point is above 300°C.

Non-mineral oils are more expensive but they have different advantages based on the application area of the transformers asked. Non-mineral oils can be devided into two types: synthetic ones and natural ones. Both have higher flashing points and thus are more safe to use in explosive areas defined as Zone 1 and Zone 2.

KNAN transformers do have a bigger footprint compared to a mineral oil filled transformer. The heat dissipation factor for mineral oil compared to a non-mineral oil is higher; thus, the tank design is kept bigger. Higher-temperature-withstanding-active parts can be designed with non-mineral oils.

cooling KNAN

 

transformer cooling systems

 

Key Differences at a Glance

Aspect ONAN Transformer KNAN Transformer
Insulating liquid Mineral oil Ester fluid (natural or synthetic)
Cooling method Natural oil + natural air Natural ester + natural air
Fire safety Lower fire point (~160 °C) Very high fire point (>300 °C)
Environmental impact Poor biodegradability Biodegradable, eco-friendly
Indoor suitability Limited (fire risk) Excellent
Moisture tolerance Lower Higher (esters absorb moisture better)
Cost Lower Higher (fluid cost)

 

3. Common Engineering application

ONAN transformers

  • Most common for outdoor substations

  • Lower initial cost

  • Mature and widely standardized technology

  • Requires fire protection measures indoors

 

KNAN transformers

  • Preferred for indoor, urban, tunnel, marine, and renewable energy applications

  • Much safer in fire-sensitive locations

  • Longer insulation life due to better moisture management

  • Often used where environmental regulations are strict

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