} Vacuum-pressure impregnated transformers-Varelen Electric
Varelen Electric

4150kVA VPI Dry Type Transformer Delivered to Canada

2026-05-19
Andrew Huang

VPI Dry type transformer built to CSA  specs (220 C insulation ans 150 Rise) and CSA efficiency, overload up to 150%,  and meet specs for local mining projects 

Varelen dry-type Vacuum Pressure Impregnated (VPI) transformer is widely relied upon for its long, reliable service life in harsh industrial applications.

Engineered according to CSA standards, this transformer was specifically developed for demanding industrial and utility-grade applications requiring high operational reliability, excellent thermal performance, and long-term energy efficiency.

The project demonstrates Varelen’s capability to manufacture large-capacity dry-type transformers tailored for North American electrical systems, including compliance with Canadian safety and insulation requirements.

 

Project Overview of  VPI Transformer

VPI transformer Technical Specifications

Parameter Specification
Transformer Type VPI Dry Type Transformer
Rated Capacity  up to 25MVA
High Voltage 13800V Delta
Low Voltage 600Y/347V
Frequency 60Hz
Vector Group Dyn1
Impedance 5.7%
Cooling Method AN/AF
Insulation Class H Class @ 220°C
Temperature Rise 150°C
Efficiency 99.41%
BIL HV 110kV
BIL LV 10kV
Tap Changer (5) ±2.5%
Standard CSA Standard

Enclosure

NEMA 1, NEMA 3R or NEMA 4

 

 

What Is a VPI Dry Type Transformer?

 Vacuum Pressure Impregnated (VPI) transformer is a dry-type transformer where the windings are impregnated with high-temperature insulating resin under vacuum and pressure conditions. This manufacturing process eliminates air voids and significantly improves insulation integrity.

Compared with conventional dry transformers, VPI transformers provide:

 

Advantages of the VPI Transformer for Canadian Applications

 

High Energy Efficiency

With an efficiency rating of 99.41%, the transformer minimizes operational losses and reduces long-term electricity costs. High-efficiency transformers are increasingly important in Canada due to energy conservation initiatives and sustainability targets.

The low-loss design also reduces heat generation, contributing to longer insulation life and lower cooling requirements.

Superior Thermal Performance

The transformer Class H insulation system rated at 220°C combined with a 150°C temperature rise design.

This configuration offers several operational advantages:

The Class H insulation system is particularly valuable in industrial facilities where continuous heavy loads are common.

 

 

Overload up to 150%

 

Dyn1 Vector Group Benefits

The transformer uses a Dyn1 vector group configuration.

This design provides:

The Dyn1 configuration is widely used in North American industrial power distribution applications.

 

Applications of the Dry Type Transformer

 

Industrial Manufacturing Plants

Mining Operations

Renewable Energy Projects

Commercial Buildings and Data Centers

 

 

VPI Manufacturing Process at Varelen

Varelen applies a strict quality-controlled VPI manufacturing process to ensure consistent transformer reliability.

Coil Manufacturing

Copper or aluminum windings are precision wound to achieve accurate electrical performance and mechanical stability.

Vacuum Drying

The coils undergo vacuum drying to eliminate moisture before resin impregnation.

Resin Impregnation

Insulating resin penetrates the windings under vacuum and pressure conditions, ensuring complete insulation coverage.

Thermal Curing

The impregnated coils are cured at controlled temperatures to achieve maximum insulation strength and durability.

Electrical Testing

Each transformer undergoes comprehensive factory testing, including:

 

 

Why  Customers Choose Varelen

Varelen provides custom-engineered transformer solutions designed for demanding applications worldwide.

Key advantages include:

The company supplies transformers for utility, renewable energy, mining, industrial, and infrastructure projects across North America and other international markets.

 

Conclusion

Varelen's VPI (Vacuum Pressure Impregnated)   Transformers are designed for superior electrical performance and long service life in demanding industrial, commercial, and utility environments. These dry-type transformers combine rugged construction, high dielectric strength, and excellent thermal performance to deliver reliable power in applications where safety, low maintenance, and environmental protection are essential.

 

 

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